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Where Nickel Alloy Scrap Comes From

Source industries

Quick Answer

Nickel alloys are specified where ordinary steel fails: heat, corrosion, seawater, or both. Knowing the source industry narrows the likely grades before a single reading is taken.

Process columns at a chemical plant at night
Process columns · Representative image

Source industries

Eight Industries, Eight Scrap Streams

Each industry uses a different set of alloys, and releases them in a different way.

Jet engine on a display stand, a source of aerospace nickel alloy scrap

Aerospace

Aerospace generates some of the highest-value nickel alloy scrap: Inconel 718 turnings from disc and shaft machining, superalloy revert from turbine blades and vanes, and Hastelloy X and Haynes sheet from combustors.

Inconel 718René 80René N5MAR-M 247+4
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Thermal power station with chimneys, a source of power generation nickel alloy scrap

Power Generation

Power plants generate nickel alloy scrap at scheduled gas turbine outages, when buckets, nozzles, combustion liners and transition pieces are replaced.

GTD-111GTD-222René 80Haynes 230+4
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Oil refinery towers and pipework, a source of oil and gas nickel alloy scrap

Oil and Gas

Oil and gas is the largest source of corrosion-resistant nickel alloy scrap: Inconel 625 clad and solid pipe, Incoloy 825 tubulars, Inconel 718 and 925 downhole parts, Monel K-500 tools and duplex piping.

Inconel 625Incoloy 825Inconel 718Incoloy 925+4
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Chemical process plant with columns and tanks, a source of chemical processing nickel alloy scrap

Chemical Processing

Chemical plants use the most corrosion-resistant nickel alloys: Hastelloy C-276, C-22 and B-2, Inconel 600 and Incoloy 825.

Hastelloy C-276Hastelloy C-22Hastelloy B-2Inconel 600+2
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Ship hull in a dry dock, a source of marine and shipbuilding nickel alloy scrap

Marine and Shipbuilding

Ships and offshore vessels use Monel 400 and K-500, super duplex, 254 SMO and Ni-Resist for seawater systems, shafts and pumps.

Monel 400Monel K-500Super duplex S32760254 SMO+1
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Plant process piping and valves, a source of desalination nickel alloy scrap

Desalination

Desalination plants use 254 SMO, super duplex and titanium for seawater intake, high-pressure reverse-osmosis piping and evaporator tubing.

254 SMOSuper duplex 2507Super duplex S32760Titanium Grade 2+1
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Nuclear power plant cooling towers, a source of nuclear nickel alloy scrap

Nuclear

Nuclear plants use Inconel 690, Inconel 600 and Inconel 718 for steam generator tubing, reactor internals and springs.

Inconel 690Inconel 600Inconel 718
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Industrial furnace glowing with heat, a source of heat treatment and furnaces nickel alloy scrap

Heat Treatment and Furnaces

Furnaces and heat-treatment lines use Inconel 600 and 601, Haynes 214 and 230, Hastelloy X and Nimonic 75 for muffles, retorts, radiant tubes, baskets and fixtures.

Inconel 600Inconel 601Haynes 214Haynes 230+3
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Alloy map

Which Alloys Come from Which Industry

A filled marker means grades from that family are a regular part of the industry’s scrap.

IndustryInconelIncoloyHastelloyMonelNimonic & HaynesSuperalloysCobalt alloysDuplex & 6MoTitaniumNi-Resist
Aerospace
Power generation
Oil and gas
Chemical processing
Marine and shipbuilding
Desalination
Nuclear
Heat treatment and furnaces

The release cycle

How Industrial Scrap Is Released

Nickel alloy scrap rarely appears by accident. It comes out at planned moments in an asset’s life.

  1. 01

    Service

    Alloy parts run for years in heat, acid, seawater or sour gas.

  2. 02

    Outage or Overhaul

    Turnarounds, hot-gas-path inspections and decommissioning bring parts out.

  3. 03

    Removal and Cutting

    Parts are cut from the plant, separated from carbon steel and sized.

  4. 04

    Segregation and PMI

    Each grade is kept apart and proved by XRF or OES, with a record.

  5. 05

    Remelt

    Clean, single-grade lots go back into new alloy.

Questions

Industries FAQ

Which industries generate the most nickel alloy scrap?

Oil and gas, chemical processing, power generation and aerospace generate most of it, through shutdowns, overhauls, decommissioning and machining.

Why does the source industry matter?

It narrows the likely grades before a single reading is taken. Sour-service oilfield scrap points to 625, 718 and 825; chemical plant to Hastelloy C-276 and C-22; aerospace to 718 and superalloys.

Is scrap from nuclear plants traded?

Only after it has been cleared through the site’s radiological clearance process. Alloy 600 and 690 tube from steam generator replacements is the typical material.

Scrap from a Shutdown, Overhaul or Machining Line?

Tell us the source, grade and approximate weight. We review incoming enquiries and respond with relevant next steps.

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