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Scrap Preparation Guide

Guide

Quick Answer

Alloy scrap keeps its value when it is segregated by grade from the moment it is made, kept away from stainless, carbon steel and copper alloys, cleaned of attachments, coatings, oil and moisture where the buyer asks, and packed with the grade, form and weight recorded for every package.

General Rules

  • Segregate by grade from the moment material is generated.
  • Keep nickel alloys away from stainless steel, carbon steel and copper alloys.
  • Remove attachments, coatings, oil and moisture where the buyer requires it.
  • Record grade, form and weight for every package.

Solids and Heavy Pieces

  • Cut to the buyer’s furnace size, commonly under 600 × 600 mm for charge material, or as agreed
  • Remove attachments, bolts, welded-on carbon steel and dissimilar metal
  • Remove paint, coatings and oil where the buyer requires it
  • Keep each grade in its own stillage or bag

Packing: Wooden or steel stillages, strapped pallets, or loose in containers with a weight list per stillage. More on solids and heavy pieces.

Plate, Sheet and Clippings

  • Keep plate crops and light sheet clippings in separate lots
  • Remove protective film, paint and coatings
  • Separate clad plate from solid alloy plate
  • Bale or bundle light clippings for handling

Packing: Plate on pallets, clippings in bulk bags or bales, each marked with grade and weight. More on plate, sheet and clippings.

Bar Ends and Crops

  • Keep offcuts from each heat or grade together
  • Remove cutting fluid
  • Keep marked ends visible for verification

Packing: Bags or drums by grade, with a weight list. More on bar ends and crops.

Turnings and Chips

  • Collect each grade in its own bin at the machine
  • Crush long, stringy turnings to a uniform chip size
  • Centrifuge or dry to remove cutting oil and moisture
  • Remove tool fragments, rags and other debris

Packing: Sealed drums or lined bulk bags to keep moisture out, marked by grade. More on turnings and chips.

Castings and Revert

  • Sort by alloy, never by appearance alone
  • Separate coated from uncoated parts
  • Separate service revert (ex-engine) from foundry revert
  • Remove ceramic core and shell residue from castings

Packing: Drums or boxes by alloy and coating status, with piece counts where applicable. More on castings and revert.

Wire and Rod

  • Keep spools and coils by grade
  • Remove plastic spools and packaging
  • Keep filler-wire labels where possible

Packing: Coils on pallets or in drums, labelled by grade. More on wire and rod.

Mixed or Unsorted

  • Keep nickel alloys away from stainless and carbon steel
  • Sort by magnet first to remove ferritic and duplex steels
  • Separate obvious forms (pipe, sheet, turnings) before testing

Packing: As sorted, by grade. More on mixed or unsorted.

Published by Mipra Steel, Khetwadi, Mumbai · Last updated

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