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Knowledge / Reference

Nickel Alloy Grades and Applications: A Reference by Alloy Family

Quick Answer

Nickel alloys fall into a handful of types: nickel-copper (Monel), nickel-chromium and nickel-chromium-iron (Inconel 600, Nimonic 75), nickel-molybdenum and nickel-chromium-molybdenum (Hastelloy B-2, C-276, Inconel 625), iron-nickel-chromium (Incoloy 825), and age-hardened and cast superalloys (Inconel 718, René, MAR-M, GTD). Corrosion grades serve chemical, oil and gas and marine plant; heat-resisting grades and superalloys serve furnaces and gas turbines.

Published by Mipra SteelUpdated 11 min read

Reference

Key takeaways

  • Nickel alloys group into seven types by their main additions: nickel-copper, nickel-chromium(-iron), nickel-molybdenum, nickel-chromium-molybdenum, iron-nickel-chromium, wrought superalloys and cast superalloys.
  • The addition explains the application: copper for seawater, molybdenum for acids, chromium and aluminium for heat, aluminium, titanium and niobium for strength.
  • Corrosion grades come from chemical, oil and gas and marine plant; superalloys from gas turbines, engines and furnaces.
  • The application of an alloy predicts the grade, form and contaminants of its scrap.

Nickel alloy grades are easier to understand once you stop treating them as a list of trade names and start grouping them by what is added to the nickel and why. Copper gives seawater resistance; chromium gives heat and oxidation resistance; molybdenum fights acids; aluminium and titanium give strength at temperature. The application follows from the recipe.

This page is a reference table of every nickel alloy and superalloy grade on this site, with its UNS number, alloy system and typical applications, grouped by family and linked to its grade page. It covers what the alloys do in service. What happens to them once they become scrap is covered in uses of nickel alloy scrap, and how scrap grades are valued in nickel alloy scrap grades.

What Are the Main Types of Nickel Alloys?

Nickel alloys are usually grouped by their main additions into seven types, and each type has a distinct job.

  • Nickel-copper. About two-thirds nickel and one-third copper. Seawater, hydrofluoric acid and alkalis. Monel 400 and K-500.
  • Nickel-chromium and nickel-chromium-iron. Oxidation and heat resistance, plus caustic and high-purity water service. Inconel 600, 601 and 690, Nimonic 75, Haynes 214.
  • Nickel-molybdenum. Reducing acids, above all hydrochloric. Hastelloy B-2.
  • Nickel-chromium-molybdenum. Mixed and changing chemistry, chlorides, flue gas and sour service. Inconel 625, Hastelloy C-276 and C-22.
  • Iron-nickel-chromium. Sulfuric and phosphoric acid and sour oil and gas at lower alloy cost. Incoloy 825 and 925, 20Mo-4.
  • Age-hardened wrought superalloys. High strength at temperature from fine precipitates. Inconel 718 and 706, Nimonic 80A and C-263, Haynes 282, Udimet 500.
  • Cast superalloys. Turbine blades, vanes and wheels, including directionally solidified and single-crystal parts. Inconel 713C, IN-939, René, MAR-M, GTD and MGA alloys.
  • 29CuCopperseawater and hydrofluoric acid resistance in Monel
  • 24CrChromiumoxidation, scaling and oxidising-acid resistance
  • 42MoMolybdenumreducing acids, pitting and crevice resistance
  • 26FeIronlowers alloy cost and suits iron-nickel grades
  • 41NbNiobiumstrength in 718 and 706 and stability in 625
  • 13AlAluminiumprotective scale and precipitation strength in superalloys
  • 27CoCobalthot strength in cast and wrought superalloys
  • 74WTungstenpitting resistance in C-276 and hot strength in Haynes 230
What the main additions do in a nickel alloy

Inconel Grades and Applications

Inconel grades are nickel-chromium alloys that range from simple heat-resisting sheet to cast turbine superalloys.

GradeUNSAlloy systemTypical applications
Inconel 600N06600Ni-Cr-Fe, solid solutionFurnace muffles and retorts, caustic evaporators, thermocouple sheaths
Inconel 601N06601Ni-Cr-Fe-Al, solid solutionRadiant tubes, furnace baskets and trays, combustion equipment
Inconel 617N06617Ni-Cr-Co-Mo, solid solutionGas turbine combustion cans and ducts, nitric acid catalyst supports
Inconel 625N06625Ni-Cr-Mo-Nb, solid solutionSubsea and process pipe, scrubbers, bellows, aerospace exhaust ducting
Inconel 690N06690High-Cr Ni-Cr-FeNuclear steam generator tubing, nitric acid equipment
Inconel 706N09706Fe-Ni-Cr, age-hardenedLarge land-based gas turbine discs, wheels and shafts
Inconel 713CN07713Cast superalloyTurbocharger wheels, small turbine wheels, blades and vanes
Inconel 718N07718Ni-Cr-Fe-Nb, age-hardenedJet engine discs and casings, wellhead and downhole parts, bolting
IN-939Trade name and OEM specificationCast superalloyNozzle guide vanes in industrial and marine gas turbines

A fuller account of the family, including how its scrap is grouped, is in what is Inconel scrap.

Hastelloy, Incoloy and Monel Grades and Applications

These three families are the corrosion workhorses: Hastelloy for acids and chlorides, Incoloy for sulfuric acid and sour service, Monel for seawater and hydrofluoric acid.

GradeUNSAlloy systemTypical applications
Hastelloy B-2N10665Ni-MoHydrochloric acid reactors, pumps and valves
Hastelloy C-276N10276Ni-Mo-Cr-WFlue-gas desulfurisation, chlorination and bleach equipment, reactors, sour gas parts
Hastelloy C-22N06022Ni-Cr-Mo-WPharmaceutical reactors, pickling lines, bleach plants, scrubbers
Hastelloy XN06002Ni-Cr-Fe-Mo, heat-resistingGas turbine combustors and transition ducts, furnace parts
Incoloy 825N08825Fe-Ni-Cr-Mo-CuSulfuric acid pickling, phosphoric acid evaporators, clad pipe for sour service
Incoloy 925N09925Fe-Ni-Cr, age-hardenedDownhole tools, tubing hangers, valve stems and fasteners in H₂S service
20Mo-4N08024Ni-Fe-Cr-MoSulfuric and phosphoric acid piping, pickling equipment, mixed-acid exchangers
Monel 400N04400Ni-CuSeawater valves and pumps, feedwater heaters, refinery HF alkylation units
Monel K-500N05500Ni-Cu, age-hardenedPump and propeller shafts, oil-well tools, doctor blades, springs

Two of these are commonly confused with their neighbours: Incoloy 825 with Inconel 625, and Hastelloy C-276 with C-22. Grade descriptions for Hastelloy are expanded in Hastelloy scrap grades and uses; for Monel, see Monel 400 vs K-500.

Incoloy 825UNS N08825
Ni 42Fe 30.4Cr 21.5
Hastelloy C-276UNS N10276
Ni 58.3Mo 16Cr 15.5
Inconel 625UNS N06625
Ni 61.9Cr 21.5Mo 9
NickelCopperIronManganeseChromiumMolybdenumTitaniumTungstenCobaltNiobium

Nominal values from the grade pages; specification limits vary by product form.

One representative grade from each corrosion family

Wrought Superalloy Grades and Applications

Wrought superalloys are sheet, bar and forging alloys built for strength and oxidation resistance in gas turbines, engines and furnaces. Most are hardened by γ′ precipitates of nickel with aluminium and titanium, which the article on γ′ in superalloys explains.

GradeUNSAlloy systemTypical applications
Nimonic 75N06075Ni-Cr, solid solutionGas turbine sheet parts, heat-treatment fixtures, thermocouple sheaths
Nimonic 80AN07080Ni-Cr-Ti-Al, age-hardenedTurbine blades and rings, engine exhaust valves, hot bolting
Nimonic C-263N07263Ni-Co-Cr-Mo, age-hardenedCombustion chambers, transition liners, turbine casings
Haynes 214N07214Ni-Cr-Al, alumina-formingFurnace mesh belts, honeycomb seals, burner parts
Haynes 230N06230Ni-Cr-W-Mo, solid solutionCombustors and transition ducts, radiant tubes, catalyst grids
Haynes 282N07208Ni-Cr-Co-Mo, γ′ age-hardenedCombustors, casings and rings, advanced steam plant parts
Udimet 500N07500Ni-Co-Cr-Mo, γ′ age-hardenedBlades, vanes and discs in legacy gas turbines

Cast Superalloy Grades and Applications

Cast superalloys are investment-cast into turbine blades, vanes, nozzles and wheels, where no wrought alloy would survive the combination of temperature and stress. Many carry no UNS number and are known by their trade or turbine-maker designation.

GradeDesignationAlloy systemTypical applications
René N5Trade nameSingle-crystal, Re-bearingHigh-pressure turbine blades and vanes
René 108Trade nameDirectionally solidified, W-HfTurbine blades and vanes
René 125Trade nameCast, Ta-W-HfTurbine blades and vanes
René 77Trade nameCast and wrought γ′, 15% CoTurbine blades, wheels and integral rotors
René 80Trade nameCast γ′, high TiTurbine blades (buckets) and vanes
MAR-M 246Trade nameCast γ′, 10% W, 10% CoBlades, vanes, integrally cast wheels
MAR-M 247Trade nameCast γ′, Hf-bearingDirectionally solidified and equiaxed blades, turbine wheels
GTD-111OEM designationCast γ′First- and second-stage buckets in heavy-duty gas turbines
GTD-222OEM designationCast γ′, Cr-CoSecond- and third-stage nozzles
GTD-241OEM designationCast γ′, Cr-Co-NbGas turbine nozzles
GTD-262OEM designationCast γ′, higher AlGas turbine nozzles
MGA 1400, 1400DS and 2400OEM designationCast nickel superalloysHot-section parts in heavy-duty gas turbines

Inconel 713C and IN-939, listed with the Inconels above, belong to this group too. Selling this material is a specialist business, covered in turbine blade scrap.

Cobalt rises as alloys move from corrosion service to the turbine hot section

How Do Engineers Choose Between Similar Nickel Alloy Grades?

Engineers usually climb a ladder: they pick the leanest alloy that survives the service, and move up only when it does not. Each step adds cost, so the grade found in a plant tells you something about how hard its service was.

For Acids and Chlorides

A common progression runs from duplex and 254 SMO, through Incoloy 825 and 20Mo-4, to Inconel 625, and then to Hastelloy C-276 or C-22 for the most aggressive mixed chemistry. Hastelloy B-2 sits off to one side, chosen only for reducing acids such as hydrochloric. The Incoloy 825 vs Inconel 625 comparison shows what the step from iron-nickel to nickel-base buys.

For Furnaces and Hot Gas

Inconel 600 serves to around 1,100 °C (2,010 °F), and 601, with more chromium and some aluminium, to about 1,200 °C (2,190 °F). Haynes 214 forms an alumina scale for oxidation resistance at roughly 950–1,150 °C (1,740–2,100 °F), while Haynes 230 and Hastelloy X add strength for combustors and radiant tubes. Where strength under load matters more than scaling, the choice moves to 617, Nimonic C-263 or Haynes 282.

For Strength at Temperature

Wrought discs and shafts use 718 up to about 650 °C (1,200 °F), or 706 for very large land-turbine forgings. Above that, blades and vanes move to cast alloys, then to directionally solidified and finally single-crystal grades such as René N5, each step tolerating more heat.

Which Nickel Alloys Are Used for Corrosion, and Which for Heat?

Corrosion grades are chosen for what they resist in liquid; heat-resisting grades and superalloys for how they behave in hot gas under load. A few alloys sit in both camps.

  • Wet corrosion: Monel 400 and K-500, Hastelloy B-2, C-276 and C-22, Inconel 625 and 690, Incoloy 825 and 925, 20Mo-4.
  • Oxidation and heat resistance: Inconel 600 and 601, Nimonic 75, Haynes 214 and 230, Hastelloy X.
  • Strength at temperature: Inconel 617, 706 and 718, Nimonic 80A and C-263, Haynes 282, Udimet 500 and the cast superalloys.

Inconel 600 and 625 are the clearest examples of dual use: 600 serves both furnaces and caustic plant, and 625 both seawater piping and aerospace exhaust ducting.

Oil and gasChemical plantAerospacePower generationFurnacesMarine
Inconel●●●●●◐
Hastelloy◐●◐◐◐○
Incoloy●●○○○○
Monel●◐○○○●
Nimonic and Haynes○◐●●●○
Cast superalloys○○●●○◐

● yes   ◐ partly   ○ no

Which industries use which nickel alloy families

How Does the UNS Number Hint at the Alloy Type?

The UNS number gives a rough guide to the alloy system before you read the composition. Nickel alloys carry an N prefix, and within it the series tend to cluster: N04 and N05 for nickel-copper (Monel 400 and K-500), N06 for nickel-chromium solid-solution grades (600, 625, C-22, X), N07 for age-hardened nickel-chromium grades (718, 80A, 282), N08 for iron-nickel-chromium grades (825, 20Mo-4), N09 for some age-hardened iron-nickel grades (706, 925) and N10 for nickel-molybdenum grades (B-2, C-276). The rule is loose, so always check the composition. The full system is explained in how UNS numbers work, and the equivalent grade chart lists W.Nr. and EN equivalents.

Which Nickel-Bearing Grades Are Not Nickel Alloys?

Several grades carry plenty of nickel but are iron-base, and are classed as stainless steel or cast iron rather than nickel alloy. 254 SMO has about 18% nickel; duplex 2205 and the super duplex grades about 5.5–7%; Ni-Resist austenitic cast irons 15–35%. They often serve beside nickel alloys in seawater and chemical plant, and they appear in the same scrap streams. See 254 SMO scrap and Ni-Resist scrap.

Why Does a Nickel Alloy’s Application Matter When It Becomes Scrap?

Because the application tells you the likely grade, form and contaminants before anyone reads a piece. Refinery Monel may carry acid residues; scrubber Hastelloy may be lined steel; turbine superalloys may be coated and brazed; oilfield 625 may be weld overlay on carbon steel. Knowing this lets a seller sort and describe the lot properly. The industry guide to nickel alloy scrap maps applications to the scrap they produce.

Mipra Steel buys and supplies scrap of every grade listed here, by grade, from Khetwadi, Mumbai, with offices in Dubai and South Korea. If you have material to sell or a grade to source, send the grade, form, weight, location and any readings, and we’ll review your enquiry.

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FAQ

What is the most widely used nickel alloy?

Inconel 625 and Inconel 718 are among the most widely specified. 625 is the general corrosion-resistant grade for seawater, flue gas, chemical plant and subsea pipe; 718 is the general high-strength grade for jet engine discs, casings and oilfield parts. Hastelloy C-276 plays the equivalent role for aggressive chemical service.

What is the difference between a nickel alloy and a superalloy?

A superalloy is a nickel, cobalt or iron-nickel alloy designed to keep high strength close to its melting point, usually through γ′ or γ″ precipitates. All the nickel superalloys here are nickel alloys, but not every nickel alloy is a superalloy: Monel 400, Hastelloy C-276 and Inconel 600 are corrosion or heat-resisting alloys without that precipitation strength.

Is Incoloy a nickel alloy?

It is usually grouped with nickel alloys, though Incoloy 825 and 925 carry a large share of iron alongside about 42–44% nickel. Their UNS numbers start with N, and they are made to ASTM B specifications like other nickel alloys. In scrap they are sold as Incoloy and kept apart from Inconel.

Which nickel alloy is best for seawater?

There is no single answer, because it depends on the part and the conditions. Monel 400 is long established for seawater valves, pumps and piping, Monel K-500 for high-strength shafts, and Inconel 625 for subsea pipe and critical hardware. Super duplex and 254 SMO are iron-base alternatives often used in the same systems.

Which nickel alloys are used in gas turbines?

Wrought alloys such as Inconel 617, 718, Hastelloy X, Haynes 230 and 282, and Nimonic 80A and C-263 are used for combustors, casings, rings and discs. Cast superalloys, including René, MAR-M, GTD, MGA, Inconel 713C and IN-939, are used for blades, vanes and nozzles in the hottest sections.

Why are nickel alloys used instead of stainless steel?

Nickel alloys are chosen when stainless steel would corrode, crack or lose strength. They resist chloride stress-corrosion cracking, reducing acids, hydrofluoric acid and hot oxidising gas far better, and superalloys keep their strength at temperatures where stainless steel softens. The trade-off is cost, so they are used where the service demands them.

Where can I compare the composition of two nickel alloys?

The alloy comparison tool sets the nominal composition of any two grades side by side and shows which elements separate them on an analyser. The nominal composition tables list the main elements of every grade on the site, grouped by family.

Published by Mipra Steel

How this article was prepared: Prepared from the site’s grade data (UNS numbers, alloy types and typical uses) and established nickel alloy metallurgy; no prices or market statistics are used. About us · Knowledge centre

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