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Incoloy 825 vs Incoloy 925

Comparison

Quick Answer

Incoloy 925 (UNS N09925) is the age-hardenable version of Incoloy 825 (UNS N08825). Both carry about 42–44% nickel, 21% chromium, 3% molybdenum and 2% copper on an iron base, but 925 adds about 2.1% titanium. Titanium on XRF separates them, so oilfield bar and turnings are sorted on that reading.

Summary

The two alloys share almost the same chemistry and both appear in oil and gas, which makes them easy to confuse. 925 is used where 825 is not strong enough, mostly as bar for downhole and valve components.

Read titanium on every piece. See Incoloy 825 scrap and Incoloy 925 scrap.

Side by Side

Incoloy 825Incoloy 925
NickelAbout 42%About 44%
TitaniumAbout 0.9%About 2.1%
StrengtheningSolid solutionPrecipitation hardened
Typical serviceAcid plant, clad pipe, tubingDownhole tools, valve stems, fasteners
Common scrap formsPipe, tube, plateBar ends, turnings, forgings

Composition Compared

Nominal compositions compared element by element. Values are the nominal figures from each grade page; change either grade to compare others.

vs
ElementIncoloy 825Incoloy 925Difference
Ni Nickel42%44%-2
Fe Iron30.35%27.8%+2.55
Cr Chromium21.5%21%+0.5
Mo Molybdenum3%3%0
Cu Copper2.25%1.8%+0.45
Ti Titanium0.9%2.1%-1.2
Al Aluminium0%0.3%-0.3

On a handheld XRF: the clearest differences between Incoloy 825 and Incoloy 925 are iron (30.35% vs 27.8%), nickel (42% vs 44%) and titanium (0.9% vs 2.1%). Light elements such as aluminium, silicon, carbon and nitrogen need a light-element instrument, OES or a laboratory.

On the XRF

Incoloy 825 UNS N08825

Ni42%
Fe30.35%
Cr21.5%
Mo3%
Cu2.25%
Ti0.9%

Incoloy 925 UNS N09925

Ni44%
Fe27.8%
Cr21%
Mo3%
Ti2.1%
Cu1.8%
Al0.3%

Switch the grade to see how the fingerprint changes. See how XRF sorts nickel alloys.

FAQ

What is the main difference between Incoloy 825 and Incoloy 925?

Incoloy 925 is the age-hardenable version of 825. Both carry about 42–44% nickel, 21% chromium, 3% molybdenum and 2% copper on an iron base, but 925 adds about 2.1% titanium.

Can Incoloy 825 and Incoloy 925 scrap be mixed?

No. Keep them separate. Keep Incoloy 825 and Incoloy 925 in separate bags or drums; a buyer who finds both in one lot will ask for a re-sort or value it as mixed.

What are the UNS numbers of Incoloy 825 and Incoloy 925?

Incoloy 825 is UNS N08825 and Incoloy 925 is UNS N09925.

Which has more nickel, Incoloy 825 or Incoloy 925?

Incoloy 925, with about 44% nickel against about 42% in Incoloy 825, using the nominal values on this site.

Sources and Review

Composition figures on this page are the nominal values from each grade's own page on this site, where the producer datasheet or standard is named in full. The comparison widget reads the same values. The sources behind the grades are listed below.

Published by Mipra Steel, Khetwadi, Mumbai · Last updated

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