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Monel 400 vs Monel K-500

Comparison

Quick Answer

Monel K-500 is Monel 400 with about 2.7% aluminium and 0.6% titanium added, so it can be age-hardened to much higher strength. Their nickel-copper base is almost the same, so a basic XRF struggles to tell them apart; aluminium must be confirmed with a light-element XRF setup or OES.

Summary

In scrap, the two are often mixed because they look and read alike. Shafts, springs and oil-well tools are usually K-500; piping, valves and heat exchanger parts are usually 400. A light-element reading confirms which is which.

Side by Side

Monel 400Monel K-500
StrengtheningSolid solution, cold workAge-hardened (γ′)
Typical serviceSeawater piping, valves, HF unitsPump and propeller shafts, oil-well tools, springs
MagnetismWeakly magnetic near room temperatureNon-magnetic
SpecificationASTM B127, B164, B165ASTM B865

Composition Compared

Nominal compositions compared element by element. Change either grade to compare others.

On the XRF

Switch the grade to see how the fingerprint changes. See how XRF sorts nickel alloys.

FAQ

What is the main difference between Monel 400 and Monel K-500?

Monel K-500 is Monel 400 with about 2.7% aluminium and 0.6% titanium added, so it can be age-hardened to much higher strength. Their nickel-copper base is almost the same, so a basic XRF struggles to tell them apart; aluminium must be confirmed with a light-element XRF setup or OES.

Can Monel 400 and Monel K-500 scrap be mixed?

No. Keep them separate. A melter buying either one needs its chemistry to stay within the grade’s limits, and mixing can mean a re-sort or a different valuation.

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